How to Identify the Degree of Damage to Forklift Parts

Time: 2024-01-10

Source: TOOMOTOO

Author: TOOMOTOO

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        Forklifts have parts that are damaged due to strain during work. When using forklifts, we need to judge the degree of damage to parts to identify the impact on the forklift during use. So what methods can be used to judge the degree of damage to internal combustion forklifts and electric forklift parts? Woolen cloth?


        1. Impact on forklift performance and operating mechanism: Although some internal combustion forklift and electric forklift parts can still complete their functions after wear, they reduce the performance of internal combustion forklifts and electric forklifts. For example, the transmission gear can still transmit the intended force after wear. Torque and speed, but due to excessive clearance, increased noise, reduced efficiency, the smoothness of transmission is destroyed, and repair or replacement must be decided based on the degree of wear.


        2. Impact on efficiency: When the parts of internal combustion forklifts and electric forklifts are worn, it will lead to a reduction in efficiency. If parts such as cylinders are worn, it will affect the efficiency of internal combustion forklifts and electric forklift engines. Whether to replace certain parts should be decided based on the specific conditions of wear.

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        3. Although the parts of general internal combustion forklifts and electric forklifts have been worn beyond the tolerance, they can continue to be used if they do not exceed the next-level fit tolerance.


        4. Economical efficiency of parts repair method: On the premise of ensuring the quality of repair, the ratio of repair cost to the service life after repair is lower than the ratio of the manufacturing (or outsourcing) cost of replacing new parts to the service life of new parts after replacement. 


        5. Parts cannot complete their intended functions due to wear. For example, the clutches of internal combustion forklifts and electric forklifts lose their function of transmitting power, hydraulic parts cannot reach the predetermined pressure, and the cam valve system cannot maintain the predetermined movement pattern. If the above situation occurs, It must be replaced or repaired.


        6. During the forklift maintenance process, repair or replacement is determined based on whether the technical capabilities and conditions for repairing worn parts are available.


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